JSA library / Oil & Gas

Hydrostatic Pressure Testing JSAJob Safety Analysis template

Filling, pressuring and holding a pipeline or vessel for a hydrotest. Use it as-is or change it to fit your job, then walk the site and add what's different today.

Make this JSA on your phone →

Free · no account · the crew signs on the same phone · prints a professional record

Date

Location

Person in charge

Company

Nearest ER / address

Muster point · Emergency: 911

Job steps, hazards & controls

#	Job step	Hazards	Controls
01	Rig up test equipment	Under-rated hoses and fittings Mismatched hammer unions	Everything rated above test pressure Check union figure numbers match Whip checks on pressured connections
02	Fill and vent air	Trapped air storing energy Water spraying from vents	Vent air at high points while filling Stand clear of vents
03	Pressure up	Rupture or fitting failure People near pressured pipe	Pressure up in stages; hold and check for leaks Exclusion zone around exposed pipe and test heads; no one inside while pressured
04	Hold and monitor	Fatigue on long overnight holds Temperature swings changing pressure	Log readings on schedule; rotate who watches Report drops to the person in charge
05	Depressure and drain	Sudden release Water discharge	Bleed down slowly; verify zero before breaking connections Discharge water only where permitted

Don’t forget to check

Fatigue & Long ShiftsCold & IceWorking Alone

Today’s site-specific hazards

Hazard	Control

Crew sign-in: I reviewed this JSA and I can stop work

Name	Company / role	Signature	Time

How it works on your phone

1 · Pick itTap the button above. This JSA loads with the checks crews most often forget already suggested.

2 · Walk the siteAdd where you are, who's in charge and the nearest ER. The first person on site adds today's hazards.

3 · Crew signsPass the phone. Each person reads every step and signs. Print or save the PDF.

This JSA is a starting point built from common field practice. Your job, your site and your company's procedures come first: change anything that doesn't fit, and follow your permits and regulations.